Sanitary Shell And Tube Heat Exchanger
Zuoer Sanitary Shell and Tube Heat Exchanger – Hygienic & High-Efficiency Heat Transfer
Brand: Zuoer
Product Overview:
The Zuoer Sanitary Shell and Tube Heat Exchanger is specifically designed for industries requiring high cleanliness standards, including pharmaceuticals, food processing, and biotechnology. Constructed from stainless steel (SS304/SS316L) with an ultra-smooth internal finish (Ra<0.5μm), this heat exchanger prevents cross-contamination and ensures efficient heat transfer in sterile environments.
By utilizing a double tube plate or single tube plate design, this exchanger eliminates bidirectional contamination between process fluids, making it ideal for purified water cooling, process heating, and modular integration applications.
Key Features:
✅ Hygienic Stainless Steel Construction – Made from SS304/SS316L, ensuring corrosion resistance, easy cleaning, and FDA compliance.
✅ Ultra-Smooth Internal Surface (Ra<0.5μm) – Prevents bacterial growth and ensures sanitary fluid processing.
✅ Double Tube Plate Design – Eliminates cross-contamination, making it ideal for pharmaceutical and food industries.
✅ High-Efficiency Heat Transfer – Achieves a heat transfer coefficient of up to 5700W/(m²·°C) for steam applications.
✅ Versatile Flow Capacities – Supports 30-32,000L/h flow rates, suitable for various processing requirements.
✅ Multiple Connection Types – Available with Tri-Clamp, Flange, Internal Thread, and Union connections for easy integration.
✅ Flexible Installation Options – Can be installed in both vertical and horizontal orientations.
Technical Specifications:
|
Feature |
Details |
|
Heat Transfer Type |
Sanitary Shell and Tube Heat Exchanger |
|
Heat Exchange Area |
0.05m² - 3.0m² |
|
Material Contact Parts |
SS304/SS316L (1.4301/1.4404), SS2205, SS2507 |
|
Material Non-Contact Parts |
SS304 (1.4301) |
|
Sealing Material |
NBR, EPDM, Silicone, FKM (FDA 21CFR117.2600 Compliant) |
|
Tube Sizes |
6mm - 25mm |
|
Max Pressure |
10 bar (145 psi) |
|
Working Pressure |
0-6 bar (0-87 psi) |
|
Operating Temperature |
-10°C to 200°C (14°F to 392°F) |
|
Heat Transfer Coefficient (Water-Water) |
1100-1400W/(m²·°C) |
|
Heat Transfer Coefficient (Water-Steam) |
2300-5700W/(m²·°C) |
|
Connection Options |
Union, Internal Thread, Tri-Clamp, Flange |
|
Internal Surface Finish |
Ra<0.5μm |
|
Installation Position |
Vertical / Horizontal |
Why Choose the Zuoer Sanitary Shell and Tube Heat Exchanger?
✅ Meets High Cleanliness Standards – Designed for pharmaceutical, food, and biotech industries, preventing bacterial growth and contamination.
✅ Superior Corrosion Resistance – Built from SS304/SS316L stainless steel, ideal for purified water and sterile process applications.
✅ Efficient Heat Transfer – Provides high energy efficiency with advanced thermal exchange performance.
✅ Flexible Customization – Available in multiple sizes, configurations, and connection types.
✅ Easy Cleaning & Maintenance – Smooth surface finish and sanitary fittings allow for fast CIP/SIP cleaning.
Applications & Industries Served:
The Zuoer Sanitary Shell and Tube Heat Exchanger is widely used in:
✔ Pharmaceutical Processing – Ensures sterile water cooling and process heating.
✔ Food & Beverage Production – Ideal for milk, juice, and beverage pasteurization.
✔ Biotechnology & Laboratory Applications – Used for precise thermal control of sensitive materials.
✔ Chemical & Cosmetic Processing – Maintains hygienic temperature control for production.
✔ Dairy Industry – Effective in milk processing, CIP heating, and fermentation cooling.
FAQ (Frequently Asked Questions)
�� Q1: Why is a sanitary shell and tube heat exchanger needed?
✅ Sanitary heat exchangers ensure hygienic heat transfer, preventing cross-contamination in pharmaceutical and food processing.
�� Q2: What makes the Zuoer heat exchanger suitable for sterile applications?
✅ It features stainless steel (SS304/SS316L) construction, an ultra-smooth internal finish (Ra<0.5μm), and FDA-compliant sealing materials.
�� Q3: Can this heat exchanger handle steam applications?
✅ Yes. It supports steam heating with a heat transfer coefficient of up to 5700W/(m²·°C), ensuring high-efficiency energy transfer.
�� Q4: What cleaning methods are compatible with this heat exchanger?
✅ It is CIP (Clean-In-Place) and SIP (Sterilization-In-Place) compatible, allowing for quick and efficient cleaning without disassembly.
�� Q5: What are the connection options available?
✅ We offer Tri-Clamp, Flange, Internal Thread, and Union connections, making it compatible with various sanitary processing systems.
�� Q6: What industries use this type of heat exchanger?
✅ Common applications include pharmaceuticals, food processing, cosmetics, biotechnology, and dairy production.
�� Q7: How is the product packaged for shipping?
✅ Each unit is securely packed in a wooden crate to prevent damage during transit.
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